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-   Technical Discussion and Customizing your H2 (http://www.elcovaforums.com/forums/forumdisplay.php?f=5)
-   -   H2 160K Overhaul (http://www.elcovaforums.com/forums/showthread.php?t=39712)

jarek m 04-18-2011 12:34 AM

Re: H2 160K Overhaul
 
Fixed it today, it was a bad starter. This were some weird symptoms...




leekyraj2 04-20-2011 08:25 PM

Re: H2 160K Overhaul
 
so is this whole overhaul finally done? is the truck running good now?

jarek m 06-11-2011 06:52 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by leekyraj2
so is this whole overhaul finally done? is the truck running good now?



Hahahahaha!!!!
Instrument cluster is completely out and throttle position sensor is almost out.

cashville 02-27-2012 01:14 AM

Re: H2 160K Overhaul
 
bringing up this great thread!

finbox 02-28-2012 03:09 PM

Re: H2 160K Overhaul
 
I would say your a Hummer GOD...but I see you have a Land Rover..so you have alot of experience on rebuilding trucks!

I restored a 1967 88" Land Rover and learned alot from it.

2010_5thgen 02-28-2012 03:38 PM

Re: H2 160K Overhaul
 
wow...what a great rebuild thread. its a great feeling when you fix old worn out parts. the creidit card bill hurts, but its a great feeling when old rusted worn down parts get tossed out. hopefully i wont have to do this to my hummer for a while, but im in the stages of doing some of these upgrades to my silverado 2500 with 264K on it.

jarek m 12-03-2012 06:34 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by finbox
I would say your a Hummer GOD...but I see you have a Land Rover..so you have alot of experience on rebuilding trucks!

I restored a 1967 88" Land Rover and learned alot from it.



72 88" i just finished for my wife, galv frame and all.


jarek m 12-03-2012 06:36 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by 2010_5thgen
wow...what a great rebuild thread. its a great feeling when you fix old worn out parts. the creidit card bill hurts, but its a great feeling when old rusted worn down parts get tossed out. hopefully i wont have to do this to my hummer for a while, but im in the stages of doing some of these upgrades to my silverado 2500 with 264K on it.



2k hurt lot less them 6.

jarek m 12-03-2012 06:48 PM

Re: H2 160K Overhaul
 
220k update.
All the restored parts are doing fine minus the boot on that one half shaft. $500 ebay compressor that we changed at 150~K is dead again but i think that was a good run.

New list.....
Rear door locks not working
Change instrument cluster
Extend rock slides
Drop steps
On star fuse
Day time running lights
Fix no start
Repaint the front end
Rear air fix

jarek m 12-03-2012 06:55 PM

Re: H2 160K Overhaul
 
Compressor is out debating between fixing the motor.... $150 or dual stage unit $1,000.


jarek m 12-12-2012 05:36 AM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by jarek m
Rear door locks not working
Change instrument cluster
On star fuse
Day time running lights



Blown relay, door locks fixed.


Also replaced the instrument cluster, looks same. Pulled the fuse for onstar and wired up the day time running lights.

pdxrealtor 12-12-2012 11:29 PM

Re: H2 160K Overhaul
 
And I felt good after a complete front end suspension rebuild. Good God......

Nice work

jarek m 12-15-2012 12:38 AM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by pdxrealtor
And I felt good after a complete front end suspension rebuild.



That's quite a job, this forum has changed so much ever since I started lurking around years back. Used to be stereo and rims upgrades top to bottom, now it's a proper Tech section. Love it! :D

jarek m 12-15-2012 12:43 AM

Re: H2 160K Overhaul
 
ECM came in today, I'll install it after dinner, make my wife perform a half an hour long introductions, lol.


jarek m 12-18-2012 02:39 AM

Re: H2 160K Overhaul
 

jarek m 12-29-2012 01:46 AM

Re: H2 160K Overhaul
 
Sandblasted the bumper today and attacked the rust on the crossmember.




jarek m 12-29-2012 04:06 AM

Re: H2 160K Overhaul
 
New paint.


PaHumBug 12-31-2012 03:18 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by jarek m

How are you removing the chrome on that grill? How big of a pain is it?

Hellz 12-31-2012 06:52 PM

Re: H2 160K Overhaul
 
i removed all the chrome off of mine with a power washer.

total time i think maybe an hour. from there i went and had it LineX

not sure what he did for his

iwillnc 12-31-2012 09:35 PM

Re: H2 160K Overhaul
 
Is that por15 your putting on the rusted crossmember? Brush on by the looks as well?

I need to get something and start getting the rusted knicks on my frame where something wiped the wax off the frame

jarek m 01-01-2013 07:09 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by Hellz
i removed all the chrome off of mine with a power washer.

total time i think maybe an hour. from there i went and had it LineX

not sure what he did for his



I heard about the power washer trick but the temp. in NJ is to low for that, so I'm doing in the HARD way scalpel and cutters.

jarek m 01-01-2013 07:14 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by iwillnc
Is that por15 your putting on the rusted crossmember? Brush on by the looks as well?

I need to get something and start getting the rusted knicks on my frame where something wiped the wax off the frame



No, I'm using oldtimer recipe for "wax-oil". This frame is going to end up galvanized at some point anyway...

POR-15 is great I recommend it.

iwillnc 01-01-2013 09:04 PM

Re: H2 160K Overhaul
 
"No, I'm using oldtimer recipe for "wax-oil". This frame is going to end up galvanized at some point anyway..."

Do explain? Is the wax identical to the factory wax on the frame? did you get down to bare metal before you applied it? How is it made?

Also how much, not including time spent removing everything from the frame would it cost to have the frame galvanized? Would it be dipped in zinc... or.....


Curious minds wonder.

jarek m 01-02-2013 06:16 AM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by iwillnc
Do explain? Is the wax identical to the factory wax on the frame? did you get down to bare metal before you applied it? How is it made?



No way, this recipe is before everything had to be environmentally friendly and safe for consumption in case your kids decide to lick the frame.

Power wash area.

Tar, axle grease, USED diesel engine oil.... Mix all, boil, put the fire out, apply hot. (Keep out of reach of children) :)

jarek m 01-02-2013 06:21 AM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by iwillnc

Also how much, not including time spent removing everything from the frame would it cost to have the frame galvanized? Would it be dipped in zinc... or.....


Curious minds wonder.



My local guy...
Galvanizing
V&S Amboy Galvanizing LLC
1190 Amboy Avenue
Perth Amboy, NJ 08861 USA
Phone: (732) 442-7555
Fax: (732) 442-5560
http://www.hotdipgalvanizing.com



Just had a visit at V&S Jon in sales says no job is to small, walk-ins welcome.
They do architectural finish and acid dip. Got to clean the paint before.
If we get over 500lbs it works out to be about 50 cents per pound and the closer to 4000lbs we get the deeper the discount gets.

iwillnc 01-02-2013 11:31 PM

Re: H2 160K Overhaul
 
Tar, axle grease, USED diesel engine oil.... Mix all, boil, put the fire out, apply hot. (Keep out of reach of children)

Hmm.. I don't think that's something to cook on the stove... haha
But cool to know...


The galvanizing is so cheap, that's pretty cool.

jarek m 01-08-2013 05:22 AM

Re: H2 160K Overhaul
 
Moving along...


jarek m 01-10-2013 02:26 AM

Re: H2 160K Overhaul
 
Final front end colors, still got to repaint, the finish isn't good but that's what it's going to look like.


iwillnc 01-10-2013 11:54 PM

Re: H2 160K Overhaul
 
Did you remove the letter out of the grille prior to painting? Are you going to put them back on?

jarek m 01-11-2013 05:03 AM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by iwillnc
Did you remove the letter out of the grille prior to painting? Are you going to put them back on?




Yes, waiting for warmer temps.

jarek m 09-22-2014 05:35 AM

Re: H2 160K Overhaul
 
Who is ready for more fun!!!?

iwillnc 09-24-2014 03:56 AM

Re: H2 160K Overhaul
 
Waiting patiently everyday.

DRTYFN 09-29-2014 10:02 PM

Re: H2 160K Overhaul
 
Good thread. I enjoy watching someone capable fixing their own stuff. :beerchug:

DRTYFN 09-29-2014 10:06 PM

Re: H2 160K Overhaul
 
Quote:

Originally Posted by jarek m
I got a new problem to play with, the truck won't start. It actually stalled in the entrance of the gas station, but filing up didn't make a difference.

Things that were happening over couple of weeks before.
Speedometer showing random speeds
Service air massage coming on and off at will
New installed in Sept battery dead three times

Here is what it looks like now (notice there are no icons ligating up but the check engine light, no codes though) :
http://www.youtube.com/user/Jarek13?.../0/8gKrWzqIKxE


Things I've done recently that could be related:
Battery new (Got another one)
Alternator new
Ignition switch (three years old)



What happened to this video? I'm having issues with my instrument cluster, windows, air suspension button, seat heater buttons and a couple of other things and trying to find a common denominator. Ideas?


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