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Old 02-22-2003, 01:54 AM
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Document ID # 1215842
2003 HUMMER H2

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Exhaust/Muffler Heat Shield Rattle, Popping Noise Under Vehicle (Install Heat Shield Retaining Straps on Muffler) #02-06-05-005A - (12/19/2002)
Exhaust/Muffler Heat Shield Rattle, Popping Noise Under Vehicle (Install Heat Shield Retaining Straps On Muffler)
2002-2003 Cadillac Escalade, Escalade EXT

2000-2003 Chevrolet Silverado, Suburban

2002-2003 Chevrolet Avalanche

2000-2003 GMC Denali, Denali XL, Sierra, Yukon XL

2003 HUMMER H2

with 5.3L or 6.0L Gas Engine (VINs T, N -- RPOs LM7, LQ9)

Except 1500 Series Models

This bulletin is being revised to add Models information. Please discard Corporate Bulletin 02-06-05-005 (Section 06 -- Engine/Propulsion System).

Condition
Some customers may comment on a rattle/popping noise from under the vehicle.

Cause
The separation of the muffler heat shield from the muffler may cause a rattle under the vehicle.

Correction
Install two heat shield retaining straps, P/N 15164621, to the muffler and muffler heat shield. Follow the service procedure below to correct this concern.

Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle (SI Document ID #737171).



Install a retaining strap, P/N 15164621, around the front of the muffler and muffler heat shield as shown above.
Pull the retaining strap tight with one hand and tighten the Allen head screw with the other hand. Tighten
Tighten the Allen head screw on the retaining strap to 13.5 N·m (119 lb in).

Repeat steps 2 and 3 on the rear of the muffler.
Lower the vehicle.
Parts Information
Part Number
Description
Qty

15164621
Strap Asm-Exhaust Muffler Heat Shield
2


Parts are currently available from GMSPO.

Warranty Information
For vehicles repaired under warranty, use:

Labor Operation
Description
Labor Time

*L2540
Shield, Muffler Retaining Clamp - Install
0.2 hr

*This is a unique labor operation number for use only with this bulletin. The number will not be published in the Labor Time Guide.




GM bulletins are intended for use by professional technicians, NOT a "do-it-yourselfer". They are written to inform these technicians of conditions that may occur on some vehicles, or to provide information that could assist in the proper service of a vehicle. Properly trained technicians have the equipment, tools, safety instructions, and know-how to do a job properly and safely. If a condition is described, DO NOT assume that the bulletin applies to your vehicle, or that your vehicle will have that condition. See your GM dealer for information on whether your vehicle may benefit from the information. WE SUPPORT VOLUNTARY TECHNICIAN CERTIFICATION

© Copyright General Motors Corporation. All Rights Reserved.


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Document ID # 1215842
2003 HUMMER H2
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